AtoZ Alloys Pvt. Ltd.

Preliminary material segments are cut off in required length by hacksaw - and band saws. In preparation for forging, the preliminary segments must be heated up to an temperature of 1200°C. Forging is the process by which metal is heated and is shaped by plastic deformation by suitably applying compressive force. Usually the compressive force is in the form of hammer blows using a power hammer or a press. Accordingly the raw material changed to Circles, Block, Flat, Ring etc. as per the requirement of the customer.

	Physical inspection of raw material

	Chemical check up of raw material

	Ultrasonic diagnosis of raw material

	Normalising of sophisticated raw material

	Furnace temperature vigilance during preheating & forging

	Transferring the forge product in MICA PIT

	Ultrasonic scanning of the normalized product

	Normalising of forged product

	Hardness testing of normalized product

	Tensile test of normalized product

	Micro struture testing as per customer's requirement

	Stamping of our trade mark on the product

	Sawing of product as per customer's requirement

	Colouring and painting

	Ultrasonic testing facility

	Chemical testing facility

	Tensile testing facility

	Hardness testing facility

Directional Strength: The forging process produces directional alignment (grain flow) for important directional properties of strength, ductility and resistance to impact and fatigue.

Impact Strength: Through proper grain flow orientation; the forging Process can develop the maximum impact strength and fatigue resistance. Possible in a metal.

Structural Integrity: As is well known, a forging’s structural reliability is Exceptional compared to other metalworking processes. There are no Internal gas pockets or voids that may cause unexpected failure underconditions of high stress or impact.

Conclusion: Forging is not the least expensive method but it is the best. When looking for hubs, axles, spindles and similar, don't be fooled by low Pricing that may indicate an inferior method of manufacturing.